What Are The Advantages Of Diaphragm Compressors?

Working with a reputable high pressure vessel manufacturer is crucial if you are in an industry that depends on gas compressors. Whether you are in the business of rare gas storage, gas recycling, electronics manufacturing, or metal processing, your operations would likely need to work with a quality pressure vessel manufacturer. 

How Diaphragm Compressors Work

Diaphragm compressors, also known as membrane compressors and belong to the category of reciprocating compressors. Instead of an inlet element, it compresses gases using a flexible diaphragm, thus its name. 

The diaphragm of the compressor allows the entry of gas during its down-stroke. When it flexes during its upstroke, the gas inside the storage or chamber is pushed out. A crankshaft mechanism and a reciprocating piston control the movements of the diaphragms. 

During the process, the oil or hydraulic fluid used by the compressor does not come in contact with the stored substance in the tank. There are also compressors that are non-lubricated or oil free. This is why industrial hydrogen compressor manufacturers can guarantee that there is not risk of contamination of the stored gas. This makes diaphragm compressors the ideal choice when recovering fluid materials such as pure hydrogen gases or other types of process gases. 

Working with a certified ASME pressure vessel manufacturer assures business owners, that the compressors will be fabricated to a higher standard. Often meaning there construction is reliable. 

Benefits Of Using Diaphragm Compressors

If you are in an industry that demands reliable high pressure vessels, here are the advantages of getting diaphragm compressors for your applications: 

  1. Leak Free 

Diaphragm compressors using static seals have next to zero risk of leaks. Pressure vessel manufacturers can customize the seals depending on your specific needs. Most use O rings crafted from elastomeric materials, but metal-to-metal seals are used for more critical operations. 

For safety purposes, such systems are also equipped with automatic leak detection technology coupled with a control system that will minimize any leaks. 

  1. High Compression Ratio 

Diaphragm compressors also offer tight compression of process gases. Some units achieve a working pressure of as much as 30,000 psi. There is also a reduced reason to worry about wear and tear with static sealing. 

  1. No Contamination 

The latest diaphragm compressors in the market today do not rely on coolants or lubricants. This eliminates the risk of contaminating the contents of the high pressure vessel. If you need to handle the purest of gases, you can have a high level of confidence that diaphragm compressors will meet your expectations. 

  1. Lower Energy Cost 

Diaphragm compressors operate efficiently with consistent tight compression of gases. Well-designed systems will be free from vibrations, knocks and have low noise levels. Diaphragms, often those with horizontal designs, require lower horsepower to operate, thus resulting in lower energy costs. 

Real-World Applications Of Diaphragm Compressors 

The following business operations can benefit from reputable diaphragm compressors:

  • Metal processing
  • Gas recycling
  • Gas mixing and blending
  • Electronic products manufacturing
  • Hydrogen fuel stations
  • Glass manufacturing
  • Pharmaceuticals
  • R&D in wind power sector

If your business requires reliable pressure vessel fabrication, only work with the most trusted manufacturers of large and small diaphragm compressors.

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